Patented innovation: Researchers from TU Bergakademie Freiberg have developed a technology, awarded the Saxon State Prize "Construction Practice of the Future," enabling the production of lightweight bricks from brick waste and recycled geopolymers derived from mining residues. At the beginning of May, the process titled "Rest material-based composition for the production of a geopolymer lightweight brick, as well as a method for its production" (Patent EP4015480) was granted a patent, marking another significant step toward practical application.
"Geopolymers are construction materials that behave like cement—or even offer certain advantages over cement—while being almost CO₂-free during production. Moreover, they can be recycled endlessly," explains Professor Martin Bertau, a researcher and co-inventor of the patent, who holds the Chair of Technical Chemistry at TU Bergakademie Freiberg. "I can also foam these polymers to create a material with insulation properties similar to polystyrene, yet one that allows buildings to breathe. Since only a single building material is used in construction, recycling of the materials at the end of the building’s life becomes significantly easier. Another key advantage is that geopolymers are non-flammable and resistant to acids," adds team member Dr. Michael Kraft.
New Paths Toward a CO₂-Reduced Circular Economy
The patented technology holds immense potential for climate-friendly and resource-efficient construction, as the construction sector in Germany is responsible for roughly one-third of all CO₂ emissions. As these new building blocks are manufactured from over 99 percent secondary raw materials, they represent an environmentally sustainable alternative to conventional materials. "They offer comparable or even superior performance to traditional bricks and concrete, including high thermal stability and resistance to chemicals. Yet, their production avoids energy-intensive processes, significantly reducing environmental impact," says Bertau.
European Recognition for Cutting-Edge Research from Freiberg
The official patent certificate was published on May 6, 2026, by the European Patent Office. The patent holder is the Technische Universität Bergakademie Freiberg, one of the world’s most renowned universities in mineral and materials science. The granting of this European patent strengthens the university’s position as a globally visible innovation driver in sustainable materials technologies and industrial transformation.
The patented technology holds significant market potential in an era of increasing regulatory demands for climate-friendly construction.
- Significantly reduced CO₂ emissions,
- Resource-efficient production,
- High material efficiency,
- Innovative lightweight construction properties,
- And new application opportunities in sustainable high-rise and industrial construction.
This innovation could set new benchmarks in the following areas in the future:
- Sustainable residential and commercial building,
- Energy-efficient prefabricated component manufacturing,
- Resource-conscious infrastructure projects,
- Industrial circular economy,
- And next-generation green building material systems.